Our particle foam solutions in the mobility sector
Modern mobility solutions are a crucial factor for a more environmentally friendly and resource-conserving future. Innovative lightweight construction technologies are becoming increasingly important, particularly in the field of electromobility. As a technology leader in the development and production of such lightweight construction concepts made from particle foams or hybrid components, we offer you solutions that drive forward the issue of sustainability in mobility.
Our expertise in the development of vehicle parts made of particle foam makes it possible to manufacture robust yet lightweight components. They are used in various mobility applications – from model airplanes made of ELAPOR® to bicycle transport boxes for cargo bikes and innovative vehicle parts made from the right lightweight material for the application. Together we are shaping the mobility of the future.
Transport boxes for cargo bikes: practical lightweight solution for the mobility of the future
Cargobikes have long been more than just an alternative to cars – they are a central component of the mobility revolution. Especially in urban areas, they offer an environmentally friendly and practical solution for the transportation of goods and merchandise.

Thanks to advanced lightweight construction technologies, the bicycle transport boxes made of high-quality EPP only contribute minimally to the overall weight of a cargo bike and thus ensure optimum handling. With their large volume capacity, they offer sufficient space for various transportation needs – with maximum sustainability. Made from 100% recyclable EPP, they are not only particularly robust, but also environmentally friendly and free of harmful substances. A water-repellent surface also protects against moisture and wetness, while the modern design ensures an attractive appearance.
E-commercial vehicles: our lightweight technologies for electromobility
Electromobility is also conquering the commercial vehicle sector and opening up new prospects for an environmentally friendly and efficient future of mobility. To optimize the range of electric commercial vehicles, you should rely on innovative lightweight construction technologies: Our vehicle parts made of EPP play a central role in this, as they meet the high requirements for safety and comfort while reducing the overall weight.
Thanks to flexible vehicle construction, individual components or entire assemblies made of particle foam can be used in a variety of ways. Whether in doors, as roof coverings or in other areas – EPP offers outstanding properties that not only make mobility more efficient, but also more environmentally friendly. The refined surfaces of the vehicle parts are water-repellent and at the same time offer an attractive appearance. Innovative NOVAfeed&fix® elements can also be used to create functional fastening options that are stable and durable.

Aviation: our high-tech particle foam for glider models and drones
RUCH NOVAPLAST has been active in the field of model airplanes for over ten years. We rely on the high-tech particle foam ELAPOR® for the production of particularly stable and lightweight model aircraft. This advanced lightweight construction technology makes it possible to develop even filigree models that are both robust and airworthy. For larger aircraft in particular, additional stiffening components are added to the foam to ensure maximum stability.

From the manufacture of all molded parts to the assembly of the model aircraft and delivery – RUCH NOVAPLAST offers an all-round service for “Ready to Radio” model aircraft. The models are fully assembled, including gluing, installation of the drive motor, servos and cabling, before being subjected to a functional test. In addition, the models are given a decorative finish to make them both visually and functionally impressive.
Thanks to its many years of experience in model aircraft construction and the targeted use of vehicle parts made of EPP, RUCH NOVAPLAST can also set trends in the aviation industry. Especially in the field of unmanned aerial vehicles (drones), companies benefit from the expertise in the production of lightweight yet stable structures – an ideal basis for the mobility of the future.
Mobility of today and tomorrow
The mobility of the future will be increasingly characterized by innovative materials that are both energy and resource efficient. Particle foams, known for their low weight and excellent mechanical properties, play a central role in this. These advantages, which have been successfully used in the automotive industry for years, are now increasingly being applied in other areas of mobility.
This is because the use of particle foam technologies enables considerable weight savings, which not only increases efficiency, but also optimizes the range and performance of the vehicles. These lightweight construction technologies are therefore a crucial step towards sustainable, future-proof mobility.

Lightweight construction is a key topic in many industries. Particle foams consist mainly of air and are therefore very light, but at the same time extremely robust. Our functionalization options result in functionalized components with low weight – an ingenious combination.